Engineering the Impossible — Where Live Performance Meets Structural Innovation

ClientWorld Humanitarian Day
VenueUN General Assembly, New York City
Scale12,000 sq ft Compound Curve Screen
FocusFabrication + Production Strategy
The Mission

One of the most symbolically charged stages on the planet.

When Beyoncé took the stage at the United Nations General Assembly Hall for World Humanitarian Day, the production required engineering solutions that did not yet exist off-the-shelf. With global visibility and the weight of a historic moment, there was no room for improvisation — only precision.

The Technical Hurdle

A 12,000-square-foot compound curve screen. No off-the-shelf solution.

Unlike flat or simple curved surfaces, a compound geometry causes standard content to distort, warp, and fail. To succeed, the entire pipeline — from physical fabrication to digital content delivery — had to be engineered as a single, integrated system.

Scale01

Build at a Scale That Had No Precedent

12,000 square feet of seamless structure inside one of the most logistically restricted venues in the world. Every material decision, every crew movement, every installation window required advance clearance through UN administration. No flexibility. No tolerance for on-site problem solving.

Core tensionUnprecedented scale inside a zero-flexibility venue
Geometry02

Animate Across a Distorted Multi-Axis Surface

Content designed for flat projection fails on compound curves — it warps, bleeds, and loses integrity. A methodology for how pixels would behave across this specific geometry had to be developed before a single frame of animation was produced.

Core tensionPhysical and digital had to be solved as one system
Execution03

Manage Installation Under UN Protocol

The UN operates on its own security clearance process, its own access rules, and its own schedule. Installation windows were fixed and non-negotiable. Beyoncé's production team brought its own layer of complexity — creative directors, security, and stakeholders each operating at a pace that leaves no room for ambiguity.

Core tensionMultiple teams, one fixed opening night
Integration04

Hold the Creative Vision and the Technical Reality Together

The fabrication team, the content team, Beyoncé's production, and UN administration were all moving simultaneously. Keeping every stakeholder aligned while the build progressed required as much strategic management as it did technical execution.

Core tensionThe screen was the deliverable — the navigation was the capability
Miniature scale model made for animation team

We solve the hardest problem first, in physical form, so the creative vision can shine without technical compromise.

The Collab Methodology

Closing the abstraction gap between creative vision and technical reality.

We acted as the connective tissue between the creative vision and the technical build. Rather than letting the geometry problem surface on-site, we designed a process to eliminate it before production began.

01

Physical Prototyping First

Before a single frame of animation was rendered, we built a precise miniature scale model of the screen. This gave the animation team an exact physical reference for how content would behave across the compound curve — turning an abstract geometry problem into something testable, adjustable, and solvable in the studio.

02

The Integration Device

The model wasn't just a planning tool — it was an integration device. It forced the physical fabrication team and the digital content team into the same conversation early, eliminated assumptions between disciplines, and created a shared reference point that held throughout the project.

03

De-Risking the Process

By solving the hardest geometry problems in physical form first, we compressed the feedback loop from weeks to days and removed all guesswork before arriving on-site. Problems that would have been catastrophic inside the UN were identified and resolved in our studio.

04

Stakeholder Navigation

We established clear decision hierarchies across the production teams before installation began, anticipated where the UN's constraints would create friction, and designed the production sequence around them. Managing the technical build, the content integration, and all stakeholder relationships simultaneously — that is the work.

Capabilities Deployed
Large-scale custom structural fabrication
Compound geometry screen engineering for non-linear surfaces
Multi-team execution strategy and technical leadership
Rapid physical prototyping for digital content pipelines
UN security and access protocol navigation
High-profile talent production coordination
Content pipeline integration across fabrication and animation teams
On-site installation under fixed, non-negotiable timelines
Wide view of a theater interior showing a circular ceiling rig and hanging lights, with white stage curtains along the walls and seating visible at the bottom left.
The Impact

A landmark moment in cultural and production history.

A 12,000-square-foot immersive environment that transformed the General Assembly Hall — a flawless backdrop for a performance seen by millions worldwide. Every team delivered. Every constraint was met. Nothing failed.

12,000 Square Feet Installed and Operational

A compound curve projection screen at a scale with no precedent in live event production, installed inside one of the world's most logistically complex venues, on a fixed timeline with zero room for delay.

Content That Performed Across a Distorted Surface

The miniature model prototype resolved the content-to-surface calibration problem before any production animation was committed. The visual experience read correctly across the compound curve — an outcome that required solving the physical and digital together from the start.

A Production That Held Across Multiple Stakeholder Environments

UN administration, Beyoncé's production team, multiple creative vendors, and our fabrication and content teams — all delivering toward a single opening night. The organizational work of keeping that aligned was as significant as the technical build.

Why It Matters Now

We are in a renaissance of live experience.

Immersive events and brand activations have become primary channels for audience engagement. The bar for technical execution at high-profile cultural productions has never been higher — and the organizations that succeed are the ones with partners who can manage the production and the politics simultaneously.

We have spent over a decade solving problems at the intersection of the physical and the digital. The Beyoncé production is one proof point. The body of work behind it is the capability.

Live experience production is a primary marketing channel — the budgets and the expectations have both grown significantly
Compound surface projection, dome installations, and non-standard geometry mapping are growth areas as immersive experiences scale
A fabricator who can build the thing but cannot navigate the room is only half the solution — we do both
Our credential here is built on proof, not positioning — this happened, at this scale, in this environment
Next Possibilities

A blueprint for high-stakes productions where technical complexity and organizational complexity are equally demanding.

Large-Format Immersive Installations

Concerts, award shows, institutional ceremonies, and broadcast events requiring large-format fabrication and single-team production leadership from concept through installation.

Compound Surface Projection Mapping

Compound curve, dome, and non-standard projection surface design and fabrication for live events, permanent installations, and immersive brand environments.

Physical-Digital Integration for Brand Activations

Brand environments where the physical structure and the digital content are designed as one system — not assembled from separate vendor streams after the fact.

High-Stakes Technical Production Management

Complex productions inside institutional venues, restricted environments, or multi-stakeholder organizational structures where coordination and execution have to happen simultaneously.

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